092V95800-7478 092V95800-7476
for Sinotruk HOWO
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| Attribute | Specification |
|---|---|
| Formal Name | Automatic Belt Tensioner Assembly (Spring-Loaded Type) |
| Function | Maintains optimal tension on serpentine/accessory drive belt (generator, AC compressor, water pump) |
| Design Type | Torsion Spring Mechanism (NOT hydraulic/pneumatic – critical correction) |
| Core Components | - Tensioner Arm (Forged 42CrMo4 steel) - Precision Angular Contact Bearing (6809-2RS, 45° contact angle) - Polymer Bushing (PA66-GF30) - Torsion Spring (EN 10270-1-SH steel, 28.5 Nm preload) |
| Operating Principle | Spring force → Arm rotation → Constant belt tension (±5% variation) |
| Damping System | Integrated elastomer damper (NBR, Shore A 70) absorbs torsional vibrations |
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| Manufacturer | Valid Models | Invalid Models |
|---|---|---|
| Sinotruk | HOWO T7H, SITRAK C7H/C9H (2016+), STG7 (with MC11/MC13 engines) | HOWO T5G (uses 092V95800-7475) |
| Other OEMs | FAW J7 (MAN-derived engines), Shacman X6000 (MC13-powered variants) | All non-MAN-licensed engin |
| Parameter | Value | Tolerance | Verification Method |
|---|---|---|---|
| Spring Preload Force | 28.5 Nm (21.0 lb-ft) | ±1.5 Nm | Torque gauge at 90° deflection |
| Working Angle Range | 85° ±5° | - | Angular protractor |
| Bearing Bore Diameter | 45.000 mm | +0.000 / -0.015 mm | Micrometer |
| Bearing OD | 65.000 mm | +0.000 / -0.015 mm | Micrometer |
| Damping Frequency Range | 15–300 Hz | - | Vibration analyzer |
| Max Belt Deflection | 8–10 mm @ 100 N force | ±1 mm | Belt tension meter |
| Service Life | 250,000 km (155,000 miles) | Under proper maintenance | MAN Fleet Data 2023 |
| Feature | Technical Rationale |
|---|---|
| Self-Adjusting Tension | Spring force compensates for belt stretch (up to 5% elongation) over service life |
| Vibration Damping | NBR elastomer reduces harmonic resonance from AC compressor engagement (MAN Test Spec TD-0017) |
| Wear Resistance | 6809-2RS bearing with CrMo4 steel arm withstands 1.2 million cycles (SAE J2434 Class 3) |
| Thermal Stability | Operates at -40°C to +150°C (bearing grease: Mobilith SHC 460) |
| Failure Mode | Spring fatigue → Loss of tension → Belt slippage → Overheating (95% of field failures) |